Skuld LLC 
Lightning Metal 16
Skuld LLC 
Lightning Metal 16
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Why AMEC?

Investment Casting

Has been around 6000 years and sand casting has been around 4000 years. The problem is that investment casting takes weeks of process time while sand casting has poor accuracy of about 3% which means it requires extensive machining which also takes too much time. Lead times for castings can be many months.

Lost Foam Casting

A more efficient process which eliminates 95% of the process steps of investment casting but has similar tolerances and roughness capabilities. The problem with lost foam is that  historically it had expensive tooling making it just used for ultrahigh volume applications.

Skuld developed AMEC to eliminate the need for tooling in lost foam so that it can be used for small and medium volumes. For higher volumes they use AMEC to drop the cost and lead time to produce tooling.

We have found many benefits to those looking at additive manufacturing including:


  • Compared to sand printing, AMEC has improved roughness and tolerances which means less post process machining.
  • Compared to printed wax or other types of investment casting, AMEC is more affordable, has faster process time, and allows geometries such as internal channels that are difficult in investment casting.
  • Compared to direct printing, AMEC results in an as cast microstructure with conventional properties.
  • Compared to any additive manufacturing process, AMEC has costs in line with traditional manufacturing.

SEE IT IN ACTION

The Lightning Metal 16 automates the AMEC process steps for ease of use. The basic system, the Lightning Metal 16 is designed for parts within a 7 inch envelope, weighing less than 10 pounds. However, the system can be configured to fit a wide variety of needs and customized.

Contact Us to discuss your specific needs!

SAME DAY 3D ALUMINUM IN 3 SIMPLE STEPS...

Print

  • Printer provided with filament & print profile
  • Zero infill
  • Minimize plastic used

Prep

  • The foam & 3D print is taken to the Coat1, where a thin ceramic coating flows over it and dries.
  • The foam + 3D print pattern is set in a flask
  • Ceramic beads are poured over it while it vibrates

Pour

  • Load the Prepped flask into the Furnace
  • The furnace will melt the metal and automatically pour into the pattern
  • When the flask is cool (2 hrs), the flask can be removed and the metal part removed

HOW IT WORKS

Create 3D Print & Assembly

Create 3D Print & Assembly

Create 3D Print & Assembly

3D Printing is the process of creating three-dimensional objects from digital files. With Lightningmetal3d, you can create anything you can dream up!

Ceramic Coating & Dry

Create 3D Print & Assembly

Create 3D Print & Assembly

We offer a wide range of 3D printing services, including rapid prototyping, custom designs, and low-volume production. Let us bring your ideas to life!

Compact in Ceramic Beads

Create 3D Print & Assembly

Compact in Ceramic Beads

We use ceramic beads rather than sand to improve both safety and tolerance control.  

Pour Molten Metal

Obtain Metal Replica

Compact in Ceramic Beads

With Lightning Metal you do not need to have a foundry or outsource the process to one, but can bring your ideas to life in no time!

Vaporize PLA Print

Obtain Metal Replica

Obtain Metal Replica

Our experienced team of designers and engineers is here to help you every step of the way. Let us help you bring your ideas to life!

Obtain Metal Replica

Obtain Metal Replica

Obtain Metal Replica

Ready to bring your ideas to life? Contact us today to learn more about our 3D printing services and get started on your next project!

EXAMPLE APPLICATIONS

    Need a helping hand?

    Contact Us or Review FAQs

    Skuld LLC is dedicated to sharing the power and convenience of metal manufacturing with you, LIGHTNING FAST! Be sure to reach out to our team so that we can support your organization's specific goals.

    Contact Us

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